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Welcome to the factory

1.The first step is about classifying and checking the skins by their color, reflects, gender, size...
We work only with first choice quality from international Fur-auctions which verify the quality and source of the skins.
The check is also applied on the conditions of farming, the quality of living of the animals before reaching the auction.

 

 

 

2. The selected skins are moistened and stapled to fit a bigger size. This step help in having easier material to work with and also take advantage of the elasticity of a fur skin so that a final clothe needs less skins for the same result (more economic and lighter to wear).
The skins are humidified on the leather side of the skin to be easier to stretch. When all skins are stapled, the skins are subjected to infrared lights to 'burn' the skin to force it to keep the size and shape desired during the stepling. Like that, even after being unstapled, the skin won't change.

This step also help as a second step of control during the production chain.

3.When they are totaly dry,the skins are cut in little diagonal strips...
Those strips can be from 0,15 (0.06in) to 1,25 cm(0,5in) large.
Special cutting machine for furs
4.The bandlets are then realigned and assembled to make taller bandlets. Those bandlets will be used for the height of the coat, and the process of cutting them in diagonal is used to take some width and make them taller.
5. Assembly of strips to fit the model : Some strips as seen previously are cutted again and re-assembled to fit the model of the different parts of the coat as the back, ......

(Here is a sleeve --> )

 

6. When all the model and its different parts are assembled, everything is stapled again to fit the exact size needed depending of the model and the size chosen. This kind of "kit" stay stapled for hours to keep its shape and size. The cutting process (step 2) help in making the drape stronger and easier to stretch in different directions according to the model.

Then the "mechanics"(people working on special sewing-machines for furs) put the parts together a last time to finish the "assembly" part of the job. At this point no more work will be done over the fur.

7. Sew the lining and the finishing touch like buttons, the pockets,...